Asset Integrity Services

Petromaster’s preferred model, is a total system approach that utilizes an integrated solution for optimum integrity management programs of the various stationary & rotating equipment.

we provide these asset integrity services to our honorable clients:

1. Thermography
2. Vibration Analysis
3. Risk Base Inspection (RBI)
4. Off-stream Inspection
5. On-Stream Inspection (OSI)
6. Boiler Condition Monitoring
7. Asset Life Cycle Normalization
8. Corrosion Management Programs
9. Rotating Equipment Condition Monitoring

However, based on client’s request Petromaster can develop stand-alone Asset Integrity Assurance programs and Predictive Maintenance as well as other maintenance strategy programs.
Our services include engineering and inspection of all service facilities, pressurized equipment, tanks and full turnarounds (T&Is) inspections. In addition, we support grass root facilities during construction and commissioning.By planning capital and operating plant mechanical studies, the condition assessment process becomes an integral part of the overall asset management and planning cycle. Whether it is routine maintenance planning, major maintenance outage planning or planning for a major plant upgrade, it is necessary to have current condition assessment information to support the planning process.

Boiler Condition Assessment

In plants, boilers have typically been the most trouble prone equipment, being the most likely origin of a problem that leads to a forced outage. Because of this, there are well defined techniques to assess the condition and manage the lifecycle of boiler equipment for optimum reliability and efficient operation.
Petromaster provides the highest quality boiler inspection, and condition assessment I services by providing thorough inspections, detailed reports, prioritized repair recommendations, and comprehensive documentation. Petromaster will commit to decreasing your overall outage costs, improve plant efficiency in overall boiler maintenance, increase unit availability and increase “run time” between outages.

Petromaster’s Boiler Condition Assessment program includes:

1. Mechanical Integrity Assessment of Boiler Hardware (Drums, Tubes, Burners, Soot blowers, Ancillary Equipment & Structures)
2. Boiler Feed Water & Steam Chemical Treatment Programs
3. Operational Performance Assessment & efficiency improvements.
4. We have access to advanced analytical software state of the art technologies, and advanced metallurgical laboratories.Based on detailed Root Cause Analysis (RCA), our recommendations will ensure safe, cost effective and result oriented recommendations in compliance with Industry & Client Engineering Guidelines and local regulatory requirements.

Risk Based Inspection

Petromaster provides Risk-Based Inspection services to refineries, oil & gas processing, petrochemical and power plants. Our RBI programme is designed to both qualitative and quantitative criteria and is based on the American Petroleum Institute RP 580/581 inspection methodologies.
Risk Based Inspection (RBI) is an Optimal business process used to examine pressurized equipment and piping systems in industrial plants. It examines the Health, Safety and Environment (HSE) and business risk of ‘active’ and ‘potential’ Damage Mechanisms (DMs) to assess and rank failure probability and consequence.
This ranking is used to optimize inspection intervals based on site-acceptable risk levels and operating limits, while mitigating risks as appropriate. RBI analysis can be qualitative, quantitative or semi-quantitative in nature.
We at Petromaster, assist our clients to select cost effective and appropriate maintenance and inspection tasks and techniques, to minimize efforts and cost, to shift from a reactive to a proactive maintenance regime, to produce an auditable system, to give an agreed “operating window”, and to implement a risk management tool.

Corrosion Management Programs

Corrosion Management is an integral part of Petromaster’s Asset Integrity Concept. We develop full-fledged corrosion management programs for operating facilities and at design stage. This includes Corrosion Loops, Damage Mechanisms, Inspection Plans, Operation Integrity Windows, Multi-Level KPIs, and a Monitoring scheme at client preference.

The power of a CMP is its comprehensive and consistent approach that aligns objectives and efforts at every level of the organization, from senior management to contractors tasked with carrying out the prevention and mitigation procedures called for in the corrosion control plan.

By aligning all facets of the organization and creating a common and agreed-upon understanding of asset protection challenges and solutions, the CMP

1. Ensures asset integrity from design to decommissioning.
2. Integrates with existing asset management systems.
3. Controls and optimizes corrosion prevention.
4. Communicates asset protection processes effectively.
5. Enhances efficiency and ROI through standardization.
6. Promotes industry best practices and communication.

Petromaster offers comprehensive Condition Monitoring and Vibration Analysis Services aimed at improving plant reliability and efficiency. Certified engineers provide predictive maintenance solutions through vibration data collection, analysis, and fault diagnosis, available on a call-out basis or as part of a tailored Predictive Maintenance Program (PDM). Petromaster collaborates with industry experts to address specific asset management issues, offering services such as rotor imbalance correction, bearing wear analysis, and oil analysis.

Benefits of Condition monitoring and Vibration Analysis:

1. Reduces equipment costs
2. Minimizes lost production time
3. Increases revenue
4. Enhances safety
5. Improves operational efficiency

Discover how Petromaster’s Condition Monitoring and Vibration Analysis Services can transform your plant’s efficiency and reliability. Click “Read More” to explore our comprehensive solutions and learn about the benefits for your operations.

Petromaster provides independent specialist thermography services to businesses across Saudi Arabia & the GCC region. Our proven inspection and assessment processes prevent breakdowns, downtime, potential loss of earnings and property loss, and in many cases identify problems not found using traditional inspection techniques. Regular thermography inspections of your electrical assets allow us to identify electrical faults before their failure becomes a costly concern for your business.
Our Thermographers are highly trained technicians with high qualifications and are based in Saudi Arabia to provide support at short notice.
In Infrared Thermography, we use temperature as a parameter to monitor the condition of any machine in operating condition. Petromaster has certified Analysts in its services squad to provide the services of Infrared Thermography to the relevant industry. To take a thermal image there is no need to stop your machine.
We can also use Infrared Thermography to survey your insulated systems to identify hot or cold spots in your insulation, bulges within your boilers water wall tubes, and specialized Infrared Thermography for your furnace tubes.

Asset Lifecycle Normalization

At Petromaster, we understand the critical importance of maintaining operational integrity in industries such as oil and gas, power generation, fertilizers, and beyond. That’s why we offer comprehensive Asset Life Cycle Normalization services tailored specifically to the needs of your facility. Our expertise in inspection services combined with asset management practices ensures that your assets operate at peak performance throughout their entire lifespan, maximizing efficiency and reliability while minimizing risks and costs.

Inspection programs whether on-stream or off-stream during planned Turn-Around/ Testing & Inspection (T&I) are an essential variable for an effective Asset Integrity Assurance Program.

Petromaster develops ON-STREAM inspection programs for grass root facilities or improve existing programs for established ones based on client requirements and in compliance with international codes such as API, or Client own Standards. Petromaster can also assist client inspectors & corrosion engineers during T&Is to validate their existing inspection plans and close any identified gaps.

We can also deploy our state of art technologies such as Metal Magnetic Memory (MMM) to optimize their On-Stream Inspection programs to focus more on areas more prone to corrosion at stress-concentration zones on their piping systems and other pressurized equipment.