Failure mode and effects analysis is a key part of the integrity management system, and the collection of failure data can assist in the safe continued operation of ageing assets. We specialize in corrosion services crucial for ensuring industrial reliability. Expert Failure Analysis Services to Prevent Future Failures Effectively. From initial examination to comprehensive testing, we uncover root causes of electrical failure analysis, offering insights to enhance product performance.
Our experienced experts provide comprehensive damage and corrosion failure analysis services to develop and implement corrective actions as well as to hinder future equipment failure analysis.
We conduct forensic engineering investigation to identify material, component and system damage and get to the root cause of failure analysis investigation, of how and why metallic components were damaged or corroded. Top Failure Analysis Services for Accurate Problem Solving and Prevention.
List of Analytical services that can be provided in failure Investigation.
- Fractography by Scanning Electron Microscopy (SEM)
- Deposit Analysis by Energy Dispersive Spectroscopy (EDS)
- Deposit characterization by XRD Analysis
- Tensile Test at High Temperature
- Accelerated Creep Rupture Testing
- Fourier-transform Infrared Spectroscopy
- Thermogravimetric Analysis
- Raman Spectroscope
- Inductively Coupled Plasma ICP-OES
Our complete Process for failure analysis
- Gather Background Data and Select Samples
- Conduct Initial Examination of the Failed Part
- Perform Comprehensive Metallurgical Analysis of Failed Material
- Thoroughly Examine the Failed Part, including Macroscopic and Microscopic Examination and Analysis. Tests may also include Weld Examination, Case Depth, Decarburization Measurement, Coating/Plating Evaluation, Surface Evaluation, and/or Grain Size Determination. Comprehensive Failure Analysis Services for Both Industrial and Commercial Applications
- Perform Chemical Analysis to Simulate Environmental and Physical Stress Factors that may have Contributed to the Failure Mode and Effects Analysis
- Analyze Fracture Mechanics to Understand the Mechanism of Failure.
- Select and Test Alternative Products and/or Procedures Aimed at Improving Performance.
- Provide On-Site Evaluation, Consulting Services, and Formulate Conclusions. Compile the Report, including Recommendations.
Petromaster specialize in failure analysis of these materials
- Steam Reformer & Boiler Component Failures
- Gas Turbine Failure Assessments
- Failures of HRSG and Condenser Tubes
- Pumps & Valves failures
- Reactors & Pressure Vessels
- Piping & Auxiliary Components
Corrosion related Failures in Refinery & Petrochemical Sector
- Erosion/Corrosion Failures
- Microbiologically Influenced Corrosion
- Stress Corrosion Cracking
- Stress relaxation Cracking
- Wet H2S Cracking
- High Temperature Hydrogen attack
(HTHA)
Polymer based Composite Materials (FRP/FRP Components)
- Mechanical Failures
- Chemical attack
- Environmental Exposure
- Fabrication Defects
- Overheating
- Atmospheric Corrosion
- Ultraviolet Light degradation
Expert Failure Analysis Services at Petromaster Consultancy
At Petromaster Consultancy, we specialize in failure analysis, offering precise and impartial advice on material selection and production challenges. Reliable Failure Analysis Services for Effective Troubleshooting and Solutions. Our team of seasoned Metallurgists has extensive experience in failure analysis across a wide range of industries. Professional Failure Analysis Services, Aimed at Equipment and System Reliability. Whether you need to address specific product failures, solve complex issues, or engage in reverse engineering, we provide solutions that save you time, money, and safeguard your reputation.
Why Choose Our Failure Analysis Services?
1. Comprehensive Failure Analysis Expertise: Our experts conduct thorough the process to identify the root causes of product issues. From simple defects to intricate engineering problems, we offer detailed assessments that enhance product reliability and performance.
2. Customized Solutions: We tailor our failure analysis recommendations to meet your specific needs, helping you avoid future failures and optimize your product design and material selection.
3. Proven Track Record: With years of experience in failure analysis, our team delivers actionable insights that can lead to significant cost savings and operational improvements.
4. Industry-Leading Knowledge: Our deep understanding of failure mechanisms and material properties ensures that we provide top-notch failure analysis services that align with industry best practices.
Trust Petromaster Consultancy for all your failure analysis needs. Contact us today to learn how we can help you achieve better product performance and avoid costly failures. Our experienced team is leading Failure Analysis Services for Accurate, Timely, and Cost-Effective Solutions
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Contact us for further information at info@petromaster-sa.com
