Thermography Services
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Failure Analysis Services
Failure analysis is the process of collecting and analyzing data to determine the root cause of failure, often with the goal of identifying preventive actions or liability. It helps asset operators understand future risks, assess mitigation strategies, and provide unbiased information to stakeholders.
As a key part of an integrity management system, failure analysis supports the safe and continued operation of ageing assets. We specialize in delivering reliable failure analysis services that enhance industrial performance and reliability.
From initial examination to comprehensive testing, our experts identify root causes of failures and provide actionable insights to improve product performance. We also deliver detailed damage and corrosion analysis to develop corrective actions and prevent recurrence.
Our forensic engineering investigations identify material, component, and system damage, determining how and why metallic components fail or corrode.
Our Complete Procedure for Failure Analysis
- Gather Background Data and Select Samples
- Conduct Initial Examination of the Failed Part
- Perform Comprehensive Metallurgical Analysis
- Macroscopic and Microscopic Examination
- Chemical Analysis
- Fracture Mechanics Evaluation
- Testing of Alternative Materials and Procedures
- Final Consultation and Detailed Reporting
Specialized Failure Analysis Areas
- Steam Reformer & Boiler Component Failures
- Gas Turbine Failure Assessments
- HRSG and Condenser Tube Failures
- Boiler Waterwall Tubes
- Steam Reformer Pigtails
- Corrosion & Erosion Failures
- Microbiologically Influenced Corrosion (MIC)
- Stress Corrosion Cracking (SCC)
- Stress Relaxation Cracking
- Wet H₂S Cracking
- High Temperature Hydrogen Attack (HTHA)
- Polymer & Composite Failures (FRP)
- Mechanical Failures
- Chemical Attack
- Environmental Exposure
- Fabrication Defects
- Overheating
- Atmospheric Corrosion
- UV Degradation
Analytical Services
- Fractography (SEM)
- Energy Dispersive Spectroscopy (EDS)
- XRD Analysis
- High Temperature Tensile Testing
- Accelerated Creep Rupture Testing
- FTIR Analysis
- Thermogravimetric Analysis (TGA)
- Raman Spectroscopy
- ICP-OES Analysis
Benefits of Metallurgical Failure Analysis
Petromaster provides impartial consultancy services across all aspects of material selection, product evaluation, and failure investigation. Our expertise spans simple troubleshooting to complex reverse engineering projects.
With years of metallurgical experience, our team delivers solutions that save time, reduce costs, and protect your reputation. Our engineering expertise ensures practical and effective recommendations to improve product performance.
Contact Us:
Email: info@petromaster-sa.com
Contact us for more information or to discuss your requirements.

Petromaster is a Saudi Company with its headquarter in Al-Khobar, Kingdom of Saudi Arabia. We provide a total system approach for assuring the integrity of industrial assets utilizing latest technologies, integrity programs, and innovative solutions. We have teams of experts available around the world available to provide specialized business solutions that align with client needs. efficiently through assuring the integrity of their assets.
Official Info
Feel free to contact us any time
Sat–Thu: 7:30am–4:30pm
+966 55 458 8774
info@petromaster-sa.com
Eastern Province Al-Khobar Kingdom of Saudi Arabia
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