UltraAnalytics Technology (Non-Metallics Assessment)

Petromaster is an authorized licensee for :contentReference[oaicite:0]{index=0} UltraAnalytics technology in KSA and the Middle East. Since 2018, Petromaster has been delivering this advanced inspection solution for non-metallic composite materials such as FRP/GRP systems.

UltraAnalytics by UTComp is a proven non-destructive and non-intrusive evaluation method designed for safe, reliable, and cost-effective assessment of fiber-reinforced polymer (FRP) and composite assets.

FRP composites have been widely used for decades as a cost-effective alternative to metals in vessels, tanks, and piping systems for corrosive service environments. However, traditional inspection methods lack reliable Fitness-for-Service (FFS) evaluation techniques for in-service FRP equipment.

Unlike metals, FRP does not typically lose thickness due to corrosion, but instead loses stiffness and strength over time due to polymer degradation. This makes conventional inspection standards insufficient for accurate condition assessment.

UltraAnalytics NDT goes beyond traditional ultrasonic thickness testing by applying advanced post-processing algorithms to ultrasonic data. This enables detection of hidden structural changes that are not visible to the human eye.

The system provides comprehensive reporting including asset condition evaluation, remaining service life estimation, and recommendations to ensure safe operation while avoiding unnecessary replacement costs.

Quantitative FRP Assessment Technology

In 2023, the Welding Research Council (WRC) published WRC Bulletin 601, which supports attenuation-based ultrasonic methods (UAX) for FRP evaluation. UltraAnalytics® NDT is a patented UAX-based system developed for Fitness-for-Service assessment of in-service composite assets.

Each FRP material behaves differently under load, with stiffness degradation being more critical than thickness loss. The structural integrity is largely governed by the polymer matrix rather than the fiber reinforcement alone.

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